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Our scrap rate went from 12% to under 2% in six months and it's all because of one thing

Honestly, our floor was a mess with bad parts all the time. The boss finally made us do a five minute cleanup and tool check before every shift start. Tbh, I thought it was a waste of time at first. Now we catch loose vises and chipped inserts before they ruin a whole run. Has anyone else's shop made a small change that fixed a big problem?
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julia_fisher28
Know that feeling. We fought a similar battle with coolant leaks. Boss made us check all the lines every Monday morning. Felt like busy work until it wasn't.
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the_miles
the_miles2d ago
That's exactly what @julia_fisher28 is talking about with the coolant checks. These tiny routines feel pointless until you realize they're stopping the big, expensive problems before they even start. It's all about catching the small stuff.
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